Thread Number: 45495  /  Tag: 80s/90s Vacuum Cleaners
Kirby G3 with a metal fan
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Post# 470828   4/23/2024 at 11:55 by VacsofProsper (TX)        

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Hey everybody, so yesterday I got three metal fans for Kirby uprights Aunt. I wanted to add a metal fan to my generation 3 but when I put the fan on without any washers the fan feels stiff when I turn it. Is that normal or should I do some other kind of modification? Thanks again

Post# 470829 , Reply# 1   4/23/2024 at 11:57 by VacsofProsper (TX)        

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Post# 470830 , Reply# 2   4/23/2024 at 13:17 by Lesinutah (Utah)        
The

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Back of the metal fan needs some of the spacer grinded off. If you have the regular fan measure the spacer and mark the back of the metal fan and cut excess off.


Post# 470834 , Reply# 3   4/23/2024 at 16:13 by VacsofProsper (TX)        

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Lesinutah, I didn't know that. I always thought you just simply put it in the machine. Should I use a Dremel or a grinding wheel?

Post# 470861 , Reply# 4   4/24/2024 at 09:19 by KirbyCollector (Columbus Ohio USA)        
I’ve done successful metal fan modifications:

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For G series for the past nine years now. All you have to do is get a dremel, and grind down the lip around the spacer. Don’t grind the spacer itself, just the lip around it. Once you do that, the metal fan will fit perfectly and spin freely. The lip is what presses against the brass piece on the bearing plate. So that’s why you need to grind that lip down. Feel free to message me if you have any further questions. Definitely keep us posted on your progress.

Post# 470863 , Reply# 5   4/24/2024 at 10:12 by VacsofProsper (TX)        

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KirbyCollector, around the outside lip or inside lip?

Post# 470871 , Reply# 6   4/24/2024 at 14:51 by VacsofProsper (TX)        

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Do I grind it this way?

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Post# 470875 , Reply# 7   4/24/2024 at 19:30 by KirbyCollector (Columbus Ohio USA)        
In case you didn’t see my reply via email:

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The part shaded in blue is the part you need to grind away.

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Post# 470876 , Reply# 8   4/24/2024 at 19:33 by VacsofProsper (TX)        

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KirbyCollector, ok now I see. Thank you very much.😉⭐ Wish me luck.

Post# 470877 , Reply# 9   4/24/2024 at 19:35 by KirbyCollector (Columbus Ohio USA)        
No Problem, and Good Luck!

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Keep us posted. Look forward to see the end result!

Post# 470878 , Reply# 10   4/24/2024 at 19:37 by KirbyCollector (Columbus Ohio USA)        
Here’s a 1998 G5 I used to own:

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That I had modded a Metal Fan to fit in.



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Post# 470879 , Reply# 11   4/24/2024 at 19:57 by Lesinutah (Utah)        
Ya

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Tom is the one who taught me. The metal fan gets higher cfms.


Post# 470887 , Reply# 12   4/25/2024 at 09:57 by VacsofProsper (TX)        

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Well last night after about 2 hours of grinding the metal fan works great on my G3! At first I was very nervous and anxious because I thought it would get jammed but after running the vacuum for about a minute it runs very nice! The fan now spins smoothly and I even managed to install a G5/Avalir II stiff brushroll and works much better than before. I'll make a YouTube video sometime today. Thank you again Thomas!

Post# 470902 , Reply# 13   4/25/2024 at 17:34 by VacsofProsper (TX)        

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Post# 470904 , Reply# 14   4/25/2024 at 19:30 by KirbyClassicIII (Milwaukie, Oregon)        
VacsofProsper

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Gabriel,

If I know right, I see on your G3 you are using the G5's fan case with the thick unigasket on it; this fan case is definitely not designed for the old metal fan. The original G3 and G4 fan case had the older thinner suction seal gasket on it (which dates back to the 1963 Sanitronic VII).

~Ben




This post was last edited 04/25/2024 at 20:05
Post# 470905 , Reply# 15   4/25/2024 at 20:23 by Lesinutah (Utah)        
They

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Replaced the older gaskets and now all g series gaskets are the newer ones.
You can hear the suction. It sounds like a central vac.


Post# 470911 , Reply# 16   4/26/2024 at 09:17 by VacsofProsper (TX)        

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KirbyClassicIII, the G3 is still using its old original fan case. Not the later ones like the G5 or Avalir. I actually just replaced the gasket a while back which I learned from Kirby Enthusiast.👍

Post# 470920 , Reply# 17   4/26/2024 at 17:57 by KirbyClassicIII (Milwaukie, Oregon)        
VacsofProsper

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Gabriel,

Oh, OK... my eyes tricked me. Thank you!

~Ben


Post# 470930 , Reply# 18   4/27/2024 at 12:37 by KirbyCollector (Columbus Ohio USA)        

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That sounds really good!! A successful modification! I’m glad I could be of assistance.

Post# 470934 , Reply# 19   4/27/2024 at 16:04 by VacsofProsper (TX)        

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KirbyCollector, thank you again 😎


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