Rebristling Brush Rolls?

You will need a small tipped awl, some glue, new bristle material, and maybe a set of needle nose.

If the bristles are just stubs, find the staple that holds them in with your awl, and pry it up. That should take the glued stub out of the hole. Next, prep your new bristle by folding it around the staple. It should be longer than your desired length when folded so you can cut them all equally when finished. Then, drop some superglue into the hole of the roller and push the staple with the bristles folded around it back into its holes. A needle nose with small ends would help with this. Then, drop a few drops of glue as close to the base of the bristle as you possibly can, with the intent that it goes into the hole and glues the bristles to the staple. And repeat.

I did this process successfully with a Premier brushroll, which has large, easy tufts. You may want to practice on a common roller until you are confident in your skill. It may not be the professional route, but will save a lot of money, and none of my bristles have fallen out after using this technique. If you need any additional help with this, pm me on Facebook.


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Post# 454708 7/11/2022 at 18:42 (654 days old) by KirbyClassicIII (Milwaukie, Oregon)
Checkrate/Likes I wonder how people like Don O'Connor rebristle old, worn out brush rolls? I really want to do this with some of my rare Kirby 13-inch brush rolls. ~Ben

Post# 454709 , Reply# 1 7/11/2022 at 19:01 (654 days old) by Hoover300 (Kentucky)
Checkrate/Likes 1 You will need a small tipped awl, some glue, new bristle material, and maybe a set of needle nose. If the bristles are just stubs, find the staple that holds them in with your awl, and pry it up. That should take the glued stub out of the hole. Next, prep your new bristle by folding it around the staple. It should be longer than your desired length when folded so you can cut them all equally when finished. Then, drop some superglue into the hole of the roller and push the staple with the bristles folded around it back into its holes. A needle nose with small ends would help with this. Then, drop a few drops of glue as close to the base of the bristle as you possibly can, with the intent that it goes into the hole and glues the bristles to the staple. And repeat. I did this process successfully with a Premier brushroll, which has large, easy tufts. You may want to practice on a common roller until you are confident in your skill. It may not be the professional route, but will save a lot of money, and none of my bristles have fallen out after using this technique. If you need any additional help with this, pm me on Facebook.

Post# 454719 , Reply# 2 7/11/2022 at 21:28 (654 days old) by KirbyClassicIII (Milwaukie, Oregon)
Checkrate/Likes *Hoover300* Kieran, This would be useful in the repair of such rare brush rolls for super rare or recently out-of-production models including: Janitronic; American Lincoln Super-Sweep; and Super-Vac 180 (18" nozzle) Part No. 330367, 330371 and 330376 Kirby COMVAC 1300; Kirby Heritage (84) 1HD-13; and Kirby Heritage II (Legend) and Legend II (both 2HD-13) Part No. 500505 Any Royal metal upright before 1992, including: 618, 620, 680, 682, 690 to 693, 7800, 7820, 7900 to 7930 (all with 18" nozzle) Part Nos. 2-061821-000, 2-161273-000, 2-695227-000 Most 3.0 and 4.5 amp models: Part No. 2-018921-000, 2-059721-000, 2-159273-000 Pre-1992 5.4 amp models: Part No. 2-080221-000, 2-180273-000, 2-675221-000 Pre-1992 6.0 and 7.0 amp models: Part Nos. 2-088221-000, 2-188273-000, 2-675227-000 996, 9089 and 9700 (996 and 9700 before 1992), with BPI (brushroll performance indicator) light: Part No. 2-802259-000 ~Ben This post was last edited 07/11/2022 at 22:19

Post# 454725 , Reply# 3 7/12/2022 at 04:58 (654 days old) by 2011hoover700 (owosso michigan)
Checkrate/Likes @Hoover300 I'll also have you pm me on Facebook as I am also wondering about some rebristling techniques. Damien Gerics is the name to look for on Facebook messenger.

Post# 454750 , Reply# 4 7/12/2022 at 16:42 (653 days old) by huskyvacs (Gnaw Bone, Indiana)
Checkrate/Likes I've studied what little information there is on this for years - the process seems easy but the actual exercise of doing of it seems like a great challenge. It seems really complex.